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What are the advantages of twin screw extruders?

Update:15-11-2021
Abst:

1. Intuitively understand the wear situation of wearing […]

1. Intuitively understand the wear situation of wearing parts.
It can create the wear level of the threaded components and the inner liner of the barrel at any time, and then carry out effective maintenance or replacement. It will not be discovered when the squeezed product presents a problem, causing unnecessary waste.

2. Reduce production costs.
When making masterbatch, it is often necessary to change the color. If it is necessary to change the product, open the open processing area within a few minutes. In addition, you can analyze the thick turbidity process by looking at the melt profile on all the screws. At present, the general twin-screw extruder needs to use a large amount of cleaning material to clean the machine when changing the color, which is time-consuming, energy-consuming, and wasteful of raw materials. The split twin-screw extruder can handle this problem. When changing the color, it only takes a few minutes to quickly turn the barrel and perform manual washing, so that no or less cleaning materials can be used, which saves costs.

3. Improve labor efficiency.
During equipment maintenance, the heating and cooling systems of ordinary twin-screw extruders are often removed first, and then the screws are all drawn out. The split twin-screw is not needed. You only need to loosen the number of bolts of the twin-screw extruder, install the handle of the rolling worm gear box and lift the upper part of the barrel to open the entire barrel, and then repair it later. This not only shortens the maintenance time, but also reduces the labor intensity.

4. High torque and high speed.
At present, the development trend of twin-screw extruders in the world is toward high torque, high speed, and low energy consumption. The result of high speed is equal to high production rate. The split twin-screw extruder falls into this range, and its speed can reach 500 rpm. Therefore, it has unique advantages in processing high-viscosity and heat-sensitive materials.

5. Wide application planning.
It can be used in a wide range of applications and can be applied to the processing of a variety of materials.

6. High output, high quality and high efficiency.
With other advantages of ordinary twin screw extruders, it can achieve high output, high quality and high efficiency.
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